Bimetal Rivet Machine (Intelligent type)
Tel:0577-66878688 0577-65007556
Email:wantongcn1988@163.com
Mobile&WhatsApp&IMO:15158701788
Technical parameter:
Samples:
YFC-37 VER 4.0 is based on YFC-37 VER 3.0 with additional configuration and product upgrades,which makes the stability of the machine and the precision of the product higher at the same time, more intelligent and data.
I.Hardware Configuration:
Name
Parameter/Description
Main Motor
2.2KW three-phase asynchronous horizontal (with brake) 380V
Inverter
3.7Kw inverter 380V
Continuous Oil Pump
120W three-phase electric pump 380V
Gap Oil Pump
40W three-phase electric pump 380V
Electrical Control Box
Programmable controller, 16 inputs/8 outputs 24V/5W expandable
Touch Screen
7" color screen 24V/12W with wireless WIFI
Main Controller
Bidirectional Feeding Hopper
Dual workstations, programmable
High-Speed Acquisition Board
STM32 main chip, acquisition speed of 1.5G
High-Performance Sensor
1 micron acquisition accuracy, German product
Alarm Lamp
Led dual-color
II. Function Description:
Function Function Description Ver4.0 1 Card Feeding Silver/copper feeding is not in place [short size] √ 2 Material Dropping One punch drops silver/drops copper √ 3 Big Cake Product stacking/big burrs √ 4 Card Punch Head Punch head blockage/needle breakage √ 5 Mold Damage Monitor mold damage or wear and tear failure √ 6 Accessory Life Cycle Lifecycle management, such as tooling, molds, fixtures, punch heads, lubricants, etc. √ 7 Hopper Switching Waste/qualified products separation √ 8 Far Dead Center Brake Fixed-point brake, can make the crank retreat to the farthest position to avoid the dead center position √ 9 Mobile App Synchronize with the site through mobile phones √ 10 Background Software Information management, MySQL database, MES interface √ 11 Message Push When an alarm occurs, push short messages or emails to managers √ 12 Waveform Drawing Can draw equipment repeat precision waveform graph √ 13 Alarm Query Query and export abnormal alarm information √ 14 Historical Data Query Query historical data of equipment operation √ 15 Order Management Production order management √ 16 Equipment Management Equipment utilization rate and usage management √ 17 User Management User authority and password management √
Function
Function Description
Card Feeding
Silver/copper feeding is not in place [short size]
Material Dropping
One punch drops silver/drops copper
Big Cake
Product stacking/big burrs
Card Punch Head
Punch head blockage/needle breakage
Mold Damage
Monitor mold damage or wear and tear failure
Accessory Life Cycle
Lifecycle management, such as tooling, molds, fixtures, punch heads, lubricants, etc.
Hopper Switching
Waste/qualified products separation
Far Dead Center Brake
Fixed-point brake, can make the crank retreat to the farthest position to avoid the dead center position
Mobile App
Synchronize with the site through mobile phones
Background Software
Information management, MySQL database, MES interface
Message Push
When an alarm occurs, push short messages or emails to managers
Waveform Drawing
Can draw equipment repeat precision waveform graph
Alarm Query
Query and export abnormal alarm information
Historical Data Query
Query historical data of equipment operation
Order Management
Production order management
Equipment Management
Equipment utilization rate and usage management
User Management
User authority and password management
III.The back-end software for this system includes the following features:
1. Historical data storage, retrieval, printing, and exporting 2. Alarm data storage, retrieval, printing, and exporting 3. Customer order management, including retrieval, printing, and summarization of information 4. Production order management (obtained from SAP or ERP), including retrieval, printing, and summarization of information 5. Product management (obtained from SAP or ERP), including retrieval, printing, and summarization of information 6. Machine lifecycle management and warning systems, including lubrication, motor, belt, and inverter maintenance records 7. Machine tool management and warning systems, including mold, punch, blade replacement records, retrieval, printing, and summarization of information 8. Product qualification rate retrieval, printing, and summarization, as well as progress monitoring 9. Workshop wire management, including wire usage rate, inventory management, and retrieval, printing, and summarization of information 10. User, permission, and password management 11. Timely push of collected information and real-time push of abnormal information to the server, using Webservice, Mqtt, Redis, and other services. 12. Real-time push of information to managers' mobile phones through SMS, and pushing relevant information to PC or mobile terminals via the Internet or Email, including scheduling information, production progress, abnormal alarms, qualification rates, etc.
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