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YFC-37 VER4.0

Bimetal Rivet Machine (Intelligent type)

Customer service

Tel:0577-66878688 0577-65007556

Email:wantongcn1988@163.com

Mobile&WhatsApp&IMO:15158701788

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Product Details

Technical parameter:

Related voltage: 3 Phases 380V 50Hz (+-10%)
Main motor: 1.5KW
Equipment weight: 1200KGS
Head diameter: Φ2.4-Φ7mm
Shank diameter: Φ1.2-Φ3.5mm
Shank length: <=7mm
Production speed: 5000-9000 pieces/hour
Silver layer: Depends on exact rivet dimension


Samples:

YFC-37 VER 4.0 is based on YFC-37 VER 3.0 with additional configuration and product upgrades,which makes the stability of the machine and the precision of the product higher at the same time, more intelligent and data.

I.Hardware Configuration:


Name

Parameter/Description

Ver4.0
1

Main Motor

2.2KW three-phase asynchronous horizontal (with brake) 380V

2

Inverter

3.7Kw inverter 380V 

3

Continuous Oil Pump


120W three-phase electric pump 380V

4

Gap Oil Pump

 40W three-phase electric pump 380V

4

Electrical Control Box

Programmable controller, 16 inputs/8 outputs 24V/5W expandable

5

Touch Screen 

7" color screen 24V/12W with wireless WIFI

6

 Main Controller

DC  24V/8W
7

Bidirectional Feeding Hopper

Dual workstations, programmable

8

High-Speed Acquisition Board

STM32 main chip, acquisition speed of 1.5G 

9

High-Performance Sensor

1 micron acquisition accuracy, German product

10

Alarm Lamp

Led dual-color

II. Function Description:

Function

Function Description

Ver4.0
1

Card Feeding

Silver/copper feeding is not in place [short size]

2

 Material Dropping

One punch drops silver/drops copper

3

Big Cake

Product stacking/big burrs

4

Card Punch Head

Punch head blockage/needle breakage

5

 Mold Damage

 Monitor mold damage or wear and tear failure

6

Accessory Life Cycle 

Lifecycle management, such as tooling, molds, fixtures, punch heads, lubricants, etc.

7

Hopper Switching 

Waste/qualified products separation

8

 Far Dead Center Brake

Fixed-point brake, can make the crank retreat to the farthest position to avoid the dead center position

9

 Mobile App 

Synchronize with the site through mobile phones

10

Background Software

Information management, MySQL database, MES interface

11

Message Push

When an alarm occurs, push short messages or emails to managers 

12

Waveform Drawing

Can draw equipment repeat precision waveform graph

13

 Alarm Query

Query and export abnormal alarm information

14

 Historical Data Query 

 Query historical data of equipment operation 

15

 Order Management

 Production order management 

16

Equipment Management 

Equipment utilization rate and usage management

17

User Management

User authority and password management



III.The back-end software for this system includes the following features:

  1.   Historical data storage, retrieval, printing, and exporting
        2.   Alarm data storage, retrieval, printing, and exporting
        3.   Customer order management, including retrieval, printing, and summarization of information
        4.   Production order management (obtained from SAP or ERP), including retrieval, printing, and summarization of information
        5.   Product management (obtained from SAP or ERP), including retrieval, printing, and summarization of information
        6.   Machine lifecycle management and warning systems, including lubrication, motor, belt, and inverter maintenance records
        7.   Machine tool management and warning systems, including mold, punch, blade replacement records, retrieval, printing, and summarization of information
        8. Product qualification rate retrieval, printing, and summarization, as well as progress monitoring
        9. Workshop wire management, including wire usage rate, inventory management, and retrieval, printing, and summarization of information
       10. User, permission, and password management
       11. Timely push of collected information and real-time push of abnormal information to the server, using Webservice, Mqtt, Redis, and other services.
       12. Real-time push of information to managers' mobile phones through SMS, and pushing relevant information to PC or mobile terminals via the Internet or Email, including scheduling information, production progress, abnormal alarms, qualification rates, etc.





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